Production

Manufacturing of Individual Parts and Assemblies

Our Strengths

We are here for You

With our local set-up in China we have most common production processes at hand. Additionally, our strong supply chain management is very capable in sourcing a wide range of standard or special components.

We Manufacture for You

Specialized in small to medium quantities we offer high quality products in a short time frame.
Inhouse manufactured on our flexible production lines with electronic working instructions we control consistent quality.

Tested and Reliable

Quality standards are established together with the customer to ensure all requirements are being accounted for and will be adequately tested before shipment.
Also we care about your IP rights, treating your data with the necessary integrity throughout the whole process.

From Ordering to Shipment

We support you also after the production is finished. Our team is competent in organizing the necessary packaging and choosing the right shipping method to guarantee a safe delivery to your warehouse.

Our Competencies

  • Years of experience with tooling and various production processes
  • Development and manufacturing of assembly and testing fixtures
  • Full traceability from raw material to the finished product
  • Extensive support already during the development phase
  • Stable and reliable supply chain for small to medium production runs
  • Cost reduction through alternative components and production processes

PRODUCTION

  • Stone Heater
  • Filter Tube
  • Rotary Knob
  • Cutting Fixture
  • Pressure Testing Fixture
  • Rugged Sensor
  • Sealed Container Lid
  • Rubber casting parts
stone heater

Stone Heater

From product development
to manufacturing

Project Scope

Development, tooling and production of a massage stone heater for the healthcare industry with CE and GS approval

Provided Services

Working interdisciplinary we were able to realize this project in a very short development time. Within 6 months we moved successfully from development, through tooling and certification to the first production.

filter tube

Filter Tube

High volume production of a disposable medical part

Project Scope

Engineering, tooling, production and packing of complete filter tube. Sourcing of a special high quality filterpad to reach the required bacterial filtering rate.

Provided Services

During the engineering various assembly methods, such as ultrasonic welding, snap fit, press fit or gluing were analyzed to find the most suitable and cost-efficient solution for mass production. Clean room production environment and post-sterilization is available.

Rotary knob

Rotary knob

Precise rotary movement and reliable switch function

Project Scope

Development of an electronic 3-way rotary knob, which must be installable in different units of a complete series of household appliances.

Limited construction space and a high end finish have to be considered.

Provided Services

Besides brainstorming and establishing all files ready for manufacturing, the engineering phase included the necessary finetuning to get the desired switching effect. The end result after the tooling and production phase is a high end rotary switch with a nice response feeling and great cosmetic finish.

Cutting Fixture

Cutting Fixture

How to make assembly steps fast, easy and accurate

Project Scope

Engineering and manufacturing of a fixture for cutting a thin and precise slot into the soft sealing material

Limited construction space and a high end finish have to be considered.

Provided Services

In order to keep the assembly lines working efficiently and without interruptions, precise and easy to use assembly fixtures are essential. They not only ensure stable quality but also help to reduce costs.

Pressure Testing Fixture

Pressure Testing Fixture

Quality testing during the production

Project Scope

Development and manufacturing of a simple and easy to use pressure testing fixture to test for air leakage during mass production.

Provided Services

The development and use of testing fixtures is an important part for the production processes. It helps to ensure continuous quality and prevents malfunctioning of products in the field.

Rugged Sensor

Rugged Sensor

Multi component sub assembly

Project Scope

Low volume production of a IPX5 rugged sensor for angular measurement in a steering box. The high precision aluminum parts need to be anodized after the CNC process.

Provided Services

Procurement of various standard components, multiple subassembly steps, such as pressing in bearings, potting electronics and cable assemblies, makes this sensor an interesting product, fitting into our portfolio of low volume, high precision manufacturing.

Sealed Container Lid

Sealed Container Lid

IP68 proof lid with safety latch and high impact resistance

Project Scope

Engineering and manufacturing of sealed container for an airtube transportation system.

The lid must be impact proof to withstand drops with a 5kg loading from a height of 1.5m onto concrete floor.

A safety locking feature is required to prevent accidental opening during transportation.

Provided Services

FEA-simulations, material research and developing a suitable tooling and assembly concepts in a very short time frame, made this project very challenging.

Clear working instructions and an approved testing procedure guarantee for a smooth production.

Rubber casting parts

Rubber casting parts

Various sealing rings and gaskets

Project Scope

Development and production of sealing rings and gaskets function according to the required IPX rating

Provided Services

We are proficient in developing reliable sealing solutions according to different IPX degrees. Using rubber casting tools we produce high grade sealing rings and gaskets using a variety of elastomers, such as silicone, NBR, CR, FFKM and more.

  • Plastic Injection Molding
  • Die casting
  • Sheet metal parts
  • Sintering, Metall Injection Molding, Forging
  • CNC
  • Electronic assembly groups
  • Welding
  • Extrusion
  • Development of Jig & Fixtures
  • Assembly
  • Testing and Approval
  • Plastic Injection Molding
    • All common engineering plastics
    • 2k, Overmolding
    • Tools for local production or Export
    • Family tools
  • Die casting
    • Aluminum-, Zink die casting
    • CNC secondary processes
    • Surface treatments
  • Sheet metal parts
    • Laser cutting, bending
    • Stamping
    • Progressive stamping
    • Surface treatments
  • Sintering, Metall Injection Molding, Forging
    • Sinter parts
    • MIM part
    • Forging parts
  • CNC
    • CNC milling
    • CNC lathing
    • Surface treatments
  • Electronic assembly groups
    • PCBA
    • Cables
  • Welding
    • Development and production of welding fixtures
    • Welding parts
  • Extrusion
    • Aluminium extrusion
    • CNC secondary processes
    • Surface treatments
  • Development of Jig & Fixtures
    • Defining quality requirements
    • Development of testing methods
    • Manufacturing of Jig & Fixtures
  • Assembly
    • Assembly of small to medium sized production runs
    • All common assembly methods
  • Testing and Approval
    • Testing and verifying quality requirements
    • Packaging